HOW TO: DIY shemagh scarf

As we’ve seen before, scarves and headwraps are absolutely legitimate pieces of in-universe headwear, but if I had to make a list of commonly-seen ‘reenactorisms’ which have the power to derail my appreciation of an otherwise-solid GFFA outfit, an off-the-shelf, Earth-y, two-tone shemagh/keffiyeh headscarf would have to be near the top. (Also up there? Those zipper-covered, holster-wannabe, drop-leg fanny packs.)
These items are super useful for all sorts of authentic adventuring uses besides looking cool and keeping the sun off one’s head (improvised gathering container, level-one water prefilter, bandage/sling, last-ditch cordage source, etc); however, your standard two-color shemagh has some issues.


Visually, prints or busy motifs are rarely seen in GFFA ‘soft kit’ – solids are by far the rule. (Especially in the Classic Trilogy period; in the Prequels, more variation is seen, but this is typically accomplished by embroidered details, not the actual weaving.)
Thematically, there’s nothing wrong with channeling an ethnic fashion sense for SW purposes…a good scarf or headwrap can make you feel like a romantic desert rebel (Lawrence of Arabia, the Fremen of Arrakis, etc) which is a perfectly valid GFFA character type! However, in the 21st century, mass-produced shemaghs have a tendency to feel more ‘tacticool prepper bro’ than ‘exotic native insurgent’.
Politically (because of their association as a ‘tactical’ accessory), the shemagh has been embraced by various anti-democratic groups…and we absolutely want to distance ourselves from that kind of sithspit.

BUT what if I told you that for about the same price as an Amazon-bought shemagh, you could make your own headscarf that’s even better? If you want to easily level up your Star Wars costuming and gain some DIY XP, read on!

get started on an Easy afternoon project

Talk the talk, walk the walk

Whenever I come across someone online showing off an original Star Wars costume, few things can make it feel out-of-universe faster than visible Earthly fasteners. This should come as no surprise, as the lack of visible fasteners (zippers, buttons, etc) was one of Lucas’ chief design points when creating the original film’s visual style (see Alinger’s SWCOT). While working on a future installment of Galactic Style Guide, I realized I should probably lead by example and make sure none of my own kit pieces broke this rule…and if any did, to fix them ASAP!

Since a lot of my gear has been purpose-built for GFFA living history, most of it is fastener-free. However, some of the milsurp pieces I use would need tweaking; the first of these was my satchel, originally an M9A1 gas mask bag:

Sure, it’s ‘good enough’, but can you see what might use improvement?
Continue reading “Talk the talk, walk the walk”

Upgrading the Rebel persona: Naboo tunic, Mk II

Since debuting my first draft Rebel-partizan-on-Naboo impression back in 2018, further research has caused me to continue to refine the kit. In addition to needing some more layering, the main thing that needed upgrading was the shirt. My ‘Mark I’ Naboo shirt was not (aside from the Mandarin collar and the color) based on any specific onscreen examples, and the use of a Vietnamese ao dai pattern was only inspired by costume designer Trisha Biggar’s comments re: the general use of Asian elements in Naboo fashion (and at the time I liked the asymmetry of the design). However, I realized that I should probably wear something that more clearly ‘read’ as Naboo in origin, and it should probably be constructed of a lighter material as well – the Mk I was sewn from a ‘rustic’ 7.1-ounce linen.
Since this piece is intended for a Galactic Civil War era persona, I really wanted to try and move away from the traditional Naboo style seen in the Prequels, especially the Renaissance-heavy designs of 32 BBY:

“We had designed Naboo more or less around Art Nouveau (we called it “Space Nouveau”), which was based on organic, plantlike forms. The costume ideas looked gorgeous on the women, but when you put guys in them, they didn’t look very tough.” – Ian McCaig, Dressing A Galaxy, p.72.

Roughly inspired by the lines of the traditional Indian kameez, I pored over my reference library to see what Naboo male fashion stuck around through the years while noticing any common elements:

sartorial synthesis and more, within!

Project: Naboo pilot’s helmet part 3

Welcome back! This is the third and final part of my buildlog for attempting to scratchbuild an N1 starfighter pilot’s helmet. When we left off, I had the scaling figured out and patterns drafted, and the side pieces and earmuff details created. Now it’s time to craft the helmet’s shell itself.
To get an idea of how the helmet would look, I transferred the patterns to lightweight cardboard and taped everything together to make a rough mockup of the whole assembly to check the general shape:

This was bonded along the seams (inside and outside) with brown paper bag and PVA glue (left) before brushing both exterior and interior with Bondo resin (center):

Continue reading to see the Step-by-step to completion!

Project: Naboo pilot’s helmet part 2

Hello there! Welcome back to my buildlog for recreating an N1 starfighter helmet – let’s not waste any time and get straight into the process!
In my last post I determined how big the components of the helmet would be, and decided on a method for construction (Pepakura). While I originally wanted to make all parts of the helmet using Pep, I decided that the Y-shaped-part-that-holds-the-earmuff was complicated enough that I should make them out of something more substantial.

I first considered making a mold and casting them in resin, and when I want to feel like a real prototyper, that means carving a positive from amber ‘victory wax’. Well, after a few days I had built up the shape pretty close – I figured I would cast the pieces fairly roughly, and then do the fine shaping on the casts, since resin doesn’t heat up and deform in-hand. However…

continue reading

Upgrading the Rebel persona – Naboo pilot’s helmet part 1

Before we get started, a quick scheduling note: the project that follows was a long and involved process, involving many different skillsets (including—but not limited to—pattern drafting, sculpting, casting, and woodcarving). Instead of trying to cram all that into one mega post, I’ve decided to split it up into three parts, and rather than dole them out separately across most of this month, I’ll be posting all three today (we’ll return to regular programming next week). With all that out of the way, let’s get started!

With little else to occupy my time while backpacking thousands of miles last year, I spent a large part of my AT thruhike thinking about ways I could improve my various Star Wars reenacting/living history kits when I got back home. Along the lines of adding a Q2 holdout blaster to my Rebel-on-Naboo impression, I wondered if there was anything else I could do to help anchor my kit to that specific planet. While the popular conception of Naboo is of a peaceful, pacifist culture, that’s not exactly the case. While they may not have a proper standing army, the Royal Naboo Security Forces are plenty prominent in the pre-Imperial period and have plenty of hardware to incorporate into a kit. Just as Earth military gear of past generations can trickle down to the civilian market as surplus and family heirlooms lay forgotten in attics, I figured something similar could happen on Naboo as well, especially following their effective demilitarization under the New Order.
While I was never really onboard with the ‘pearl hats’ of the Royal Guards or the Security Guards and Officers’ visored caps, the headgear of one RSF branch felt like it had more Star Wars-y pedigree than the others: the Naboo Starfighter Corps. Their flight helmet is so iconic yet has such a grounded design I thought it might be fun to add one to my kit…and after supper one night in our tent I made a quick doodle of what a Naboo partizan might look like wearing one:

And once I make a character sketch, it’s all over – I have to make it a reality!

Once we returned home, I was able to do some research and see what kinds of options I had. Somewhat unsurprisingly (?) it doesn’t seem as if many fan-makers have tackled the N1 helmet…as far as I could tell, only one other (rather exquisite) fanmade example existed, produced by one ‘Godzilla’ (of super-accurate Tusken Raider mask fame). Perhaps one reason for this dearth was because an official N1 helmet replica does exist…they pop up on eBay from time to time but are typical quality for Don Post – they’re basically just a cast plastic shell with a mediocre paintjob – and more than I want to pay for such a thing. After being away from my workshop for so long, I really needed a project to get back in the Maker groove, and thought a scratchbuilt Naboo pilot helmet would do the trick nicely! The obvious question was: HOW?

continue reading

Project: Merino baselayer retool

First off, I want to give a big shout-out to my supporters from January and February: Sam C., Rich F., Tamara A., and Chelsea C.! Your support and kind words mean so much to me – THANK YOU! Now, onto this month’s project!

Always on the lookout for cool military surplus items to use in my various living history kits for outdoor adventuring, I got very excited back in January when Major Surplus started carrying these quarter-zip ‘undershirts’ for $15!
Now, they’re probably fine on their own, but the thruhiker in me got Really excited when I saw they were made of merino wool! Wool by itself is already great for outdoor purposes (it’s durable, insulating (even while wet!), fire-retardant, and water-resistant), but wool from merino sheep is especially soft. It’s just about all I wore on the Trail last year (props to Montana-based Duckworth for their awesome base layer shirts!), and as soon as I saw this garment I immediately thought of Dass Jennir (from the excellent Dark Times comics) who was pretty frequently depicted wearing what look like blue-gray, knit v-neck tops!:

Since I want my Star Wars wardrobe to be three-season adventure-ready—and the reviews said the shirts ran small and only Medium sizes were left in stock—I quickly snagged one up to try and retool it to be a little more GFFA compliant.

Project reveal below!

Upgrading the Rebel persona: camouflaged helmet

Ever since completing it back in the summer of 2017, I was never fully satisfied with my Rebel ‘swoop’ helmet. My dissatisfaction wasn’t necessarily with the construction—despite being my first serious foray into Pepakura, I think I pretty closely nailed the shape and paintjob (accurate light gray, not white!)—but rather with its usefulness to a Rebel fighter….

how it started…
What’s wrong with the classic swoop?

More galactic whittling – CR70 corvette

It’s been quite a while since I’ve had any new Star Warsy whittlings to show off! I had planned to do some whittling along the Appalachian Trail last year (and found the perfect little neck-knife in a hiker box)…but unfortunately hiking 15-20 miles a day doesn’t leave time for much else besides eating and sleeping. I actually carved up this little consular ship last midwinter, and forgot I had been sitting on it for a whole year! Unlike the Republic cruiser I last whittled, this one was made out of poplar, so I was able to include a much higher level of detail:

It’s almost certainly Blockade Runner nostalgia, but I think this line of ships look so much better seen from an aft perspective.

Contrary to popular belief, while they look very similar, this is NOT the same model ship as the iconic ‘blockade runner’ of Episode IV!

persistent inaccuracies and more pictures below!

Project: Naboo pistol retool

Near the end of last year, while scrolling through some Star Wars groups on facebook I came across someone showing off a bunch of white and fluorescent orange plastic blaster props made by Rubies. While otherwise just another pointless ‘hey look the stuff i ordered got delivered’ post, one of them was something I had no idea even existed in a mass-produced form—the Merr-Sonn Q2 hold-out pistol. (Fun fact: supposedly this blaster was designed by George Lucas himself, and was prototyped from sketch to prop in just one day). While it wasn’t made by them, as a pre-teen in 1999 such a weapon is permanently associated in my mind with Padme Amidala and the planet Naboo, especially given its decidedly un-militaristic Art Deco styling. Seeing that such a replica existed (and was readily affordable!), I realized that including a Q2 in one of my Naboo-based impressions would be a great way to better connect kit and homeworld—especially since those ‘outer personas’ diverge from what most people think of when they picture Naboo style (the typical ‘Renaissance’ style is really a nobility thing).

Since this model blaster is only ever wielded onscreen by Padme or her handmaidens, I had always assumed it was a specially-made pistol just for Royal use. However, skimming through some RPG materials I came across the Q2 included in a listing of common blasters of the Galaxy, where it was listed as acceptable for use in the pre-Empire, Imperial, and New Republic periods—perfect for any of my needs!

this was much more than just a paintjob!