The pilot build is coming right along, and now we’re in the final stretch: with clothing (aka ‘soft kit’) items out of the way, this time we’re adding on the various accessories that really help sell the snubfighter pilot look! First up is (per the Rogue One visual guide) a “Novaldex Diagnostech life support unit”, aka chestbox!
![](https://starwarslivinghistory.com/wp-content/uploads/2024/05/20240518_104800.jpg?w=542)
When I started this pilot project, I was still working commission-to-commission, and for a starving artist, shelling out $100+ for a vacformed or 3D printed chestbox was something I wasn’t comfortable doing. Now that I have a more regular source of income, I can see that it’s not that much to pay, but I still wanted to do my part and keep the DIY-craftsman ethic alive. Never one to turn down a good problem-solving challenge, I decided to scratchbuild my own. I knew this element would be the most involved, so I started work on it last August. From a measured diagram I produced a foldable pattern, which I turned into a ‘Mark 1’ pepakura using shoebox cardboard in about a week:
![](https://starwarslivinghistory.com/wp-content/uploads/2024/02/20230730_154130.jpg?w=1024)
![](https://starwarslivinghistory.com/wp-content/uploads/2024/02/20230730_155143.jpg?w=1024)
![](https://starwarslivinghistory.com/wp-content/uploads/2024/02/20230730_204010.jpg?w=1024)
![](https://starwarslivinghistory.com/wp-content/uploads/2024/02/20230803_202306.jpg?w=1024)
![](https://starwarslivinghistory.com/wp-content/uploads/2024/02/20230803_203812.jpg?w=1024)
Despite the resin/rondo coatings, it was still too flexible and the sides wouldn’t stay quite square; it simply wasn’t worth the effort it was going to take to make it work, so I decided to cut my losses and start over, thus avoiding the ‘sunk cost fallacy’ (i.e. believing something is worthwhile just because you’ve invested a lot of time or money into it). I was still a little dispirited all the same, so I had to bide my time until the right material appeared. Come early December, I found some small sheets of Masonite for another couple bucks at my local secondhand craft shop and laid out my Pep pattern on these. This time, the material was rigid enough to not flex or require much post-processing.
let’s add some details, pilot-style!